Specialist Engineering for
High-Risk Industrial
Sectors
Across Southern Africa

Touch Teq Engineering works exclusively with industrial clients in environments where the consequences of failure are serious. Our engineers have hands-on experience across refining, mining, chemical, power, and manufacturing sectors across South Africa, Botswana, Mozambique, Namibia, and Zimbabwe

Who We Work With

Engineering Built for Industries Where Safety and Compliance Are Not Optional

Not every engineering company is equipped to work inside a refinery turnaround, commission a fire and gas system in a chemical plant, or classify hazardous areas at an underground mine. These environments demand more than general electrical or instrumentation knowledge. They require engineers who understand the specific process hazards, the applicable safety standards, the equipment certification requirements, and the operational pressures that define each industry.

Our Industries

The Sectors We Serve
and the Problems We Solve

Oil and Gas Refineries

Refineries are among the most complex and hazardous industrial facilities in operation. The combination of high temperatures, high pressures, flammable hydrocarbons, toxic gases such as hydrogen sulphide, and continuous processing creates an environment where every engineering decision carries weight.

What We Deliver:

  • Fire and gas detection system design, installation, commissioning, and maintenance
  • Hazardous area classification (HAC) studies and equipment gap analysis
  • Control and instrumentation engineering, including loop design, cause and effect development, and SIS verification
  • Electrical engineering for classified and unclassified areas, including MCC design, cable engineering, and protection studies
  • Turnaround and shutdown engineering support
  • As-built documentation and legacy system upgrades
  • Third-party compliance audits and design reviews

Applicable Standards:

IEC 61511IEC 60079-10-1IEC 60079-14SANS 10108SANS 10089API RP 14CAPI RP 505SANS 10400
Oil and Gas Refineries
Oil and Gas Refineries

Chemical and Petrochemical Processing

Chemical and petrochemical plants handle a wide range of substances, many of which are flammable, toxic, corrosive, or reactive. The diversity of chemicals processed, often within a single facility, creates a complex hazard profile that demands precise engineering and thorough documentation.

What We Deliver:

  • Fire and gas detection for flammable, toxic, and oxygen-deficient atmospheres
  • Hazardous area classification studies covering both gas and dust hazards
  • Control and instrumentation design for batch reactors, continuous processes, and utility systems
  • Electrical design for hazardous areas, including ATEX and IECEx equipment specification
  • Cause and effect matrix development for ESD and process safety systems
  • Equipment gap analysis and remediation planning
  • Ongoing maintenance and periodic safety system testing

Applicable Standards:

IEC 61511IEC 61508IEC 60079-10-1IEC 60079-10-2IEC 60079-14SANS 10108EN 60079 series
Chemical and Petrochemical Processing
Chemical and Petrochemical Processing

Mining and Minerals Processing

Mining operations present a unique combination of engineering challenges. Surface processing plants, underground development, conveyor systems, crushing and screening circuits, smelters, and tailings facilities each have their own hazard profiles, regulatory requirements, and operational demands.

What We Deliver:

  • Fire and gas detection for surface plants and underground operations
  • Methane, CO, and NO2 monitoring system design and installation
  • Hazardous area classification for coal handling, mineral processing, and chemical storage areas
  • Electrical engineering for processing plants, conveyor systems, and substations
  • Control and instrumentation for crushing, screening, flotation, and leaching circuits
  • Belt fire detection and conveyor protection systems
  • Cross-border project delivery, including logistics, permits, and in-country compliance

Applicable Standards:

IEC 60079-10-1IEC 60079-10-2IEC 60079-14SANS 10108Mine Health and Safety Act (MHSA)SANS 10142DMR regulations
Mining and Minerals Processing
Mining and Minerals Processing

Fuel Storage and Distribution

Bulk fuel depots, tank farms, pipeline terminals, aviation fuel facilities, LPG storage and filling plants, and retail fuel distribution centres all handle large volumes of highly flammable products. The fire and explosion risk at these facilities is significant.

What We Deliver:

  • Fire and gas detection system design, installation, and maintenance for tank farms and depots
  • Hazardous area classification for fuel storage, dispensing, and loading facilities
  • LPG facility detection and electrical design
  • Aviation fuel facility fire and gas detection
  • Electrical design for classified areas, including cable engineering, earthing, and lightning protection
  • Tank gauging and level instrumentation
  • Compliance audits and periodic system reviews

Applicable Standards:

SANS 10089SANS 10108IEC 60079-10-1IEC 60079-14API 2510SANS 10087 (LPG)
Fuel Storage and Distribution
Fuel Storage and Distribution

Power Generation and Utilities

Power generation plants, whether gas-fired, coal-fired, or operating on liquid fuels, contain multiple areas where flammable gases, combustible dusts, and high-energy electrical systems create significant hazards.

What We Deliver:

  • Fire and gas detection for gas turbine enclosures, fuel gas systems, and hydrogen cooling areas
  • Hazardous area classification for fuel handling, gas metering, and storage areas
  • Combustible dust detection and classification for coal handling and milling facilities
  • Electrical engineering for balance-of-plant systems, including MCC design, cable engineering, and protection coordination
  • Control and instrumentation for boiler systems, turbine auxiliaries, and water treatment plants
  • Integration with existing SCADA and DCS platforms

Applicable Standards:

IEC 61511IEC 60079-10-1IEC 60079-14SANS 10108SANS 10142SANS 10400NFPA 850 (where US-standard compliance is required)
Power Generation and Utilities
Power Generation and Utilities

Manufacturing and Heavy Industry

Large-scale manufacturing facilities, including steel mills, aluminium smelters, cement plants, glass production, automotive manufacturing, and general heavy industry, rely on robust electrical infrastructure and properly maintained safety systems.

What We Deliver:

  • Electrical distribution design, installation, and maintenance
  • Control and instrumentation for production lines, furnaces, kilns, and utility systems
  • Fire and gas detection for areas with flammable gas or combustible dust risks
  • Hazardous area classification for gas supply areas, paint shops, solvent storage, and dust-generating processes
  • Motor control centre (MCC) design and specification
  • Legacy system upgrades and documentation recovery

Applicable Standards:

SANS 10142SANS 10108IEC 60079-10-1IEC 60079-10-2IEC 60079-14NFPA 652
Manufacturing and Heavy Industry
Manufacturing and Heavy Industry

Pharmaceutical Manufacturing

Pharmaceutical manufacturing facilities operate under strict regulatory control, and the engineering systems within them must meet both safety and quality standards. Many processes involve flammable solvents and combustible dusts.

What We Deliver:

  • Hazardous area classification for solvent handling, milling, and powder processing areas
  • Fire and gas detection for flammable solvent vapours and combustible pharmaceutical dusts
  • Electrical design for classified and clean environments
  • Equipment specification for Ex-rated instruments and devices in pharmaceutical settings
  • Control and instrumentation for process monitoring and batch control
  • Compliance documentation and audit support

Applicable Standards:

IEC 60079-10-1IEC 60079-10-2IEC 60079-14SANS 10108NFPA 652GMP facility requirements
Pharmaceutical Manufacturing
Pharmaceutical Manufacturing

Food and Beverage Processing

Food and beverage processing facilities are not always recognised as hazardous environments, but many contain serious explosion risks. Grain silos, flour mills, sugar refineries, and breweries all generate combustible dusts or flammable vapours.

What We Deliver:

  • Hazardous area classification for combustible dust environments
  • Fire and gas detection for dust explosion risk areas and flammable vapour zones
  • Spark detection and suppression system integration for conveyor and duct systems
  • Electrical design for classified areas within processing and storage facilities
  • Ammonia detection for cold storage and refrigeration plant rooms
  • Compliance audits and documentation for insurers and regulators

Applicable Standards:

IEC 60079-10-2IEC 60079-14SANS 10108NFPA 652NFPA 61EN 60079 series
Food and Beverage Processing
Food and Beverage Processing

Water and Wastewater Treatment

Water and wastewater treatment facilities are essential infrastructure with hazards that are not immediately obvious. Anaerobic digestion produces methane, chlorine dosing introduces toxic gas risks, and chemical storage areas present additional hazards.

What We Deliver:

  • Methane and biogas detection for digester and sludge handling areas
  • Chlorine and toxic gas detection for dosing rooms and chemical storage
  • Hazardous area classification for biogas generation, storage, and flare systems
  • Control and instrumentation for treatment processes and pump stations
  • Electrical design for pump stations, chemical dosing facilities, and control rooms
  • SCADA integration and remote monitoring system design

Applicable Standards:

IEC 60079-10-1IEC 60079-14SANS 10108SANS 10142Water Services Act requirements
Water and Wastewater Treatment
Water and Wastewater Treatment

Oil and Gas Production and Pipeline Infrastructure

Upstream oil and gas production facilities, pipeline networks, compressor stations, metering stations, and gas processing plants operate in environments where flammable and toxic gases are present as a fundamental part of the process.

What We Deliver:

  • Fire and gas detection for wellheads, process facilities, compressor stations, and pipeline infrastructure
  • Hazardous area classification for production, processing, and metering facilities
  • Control and instrumentation for process monitoring, safety shutdown, and SCADA integration
  • Electrical design for remote and hazardous area installations
  • Telemetry and remote monitoring system architecture
  • Custody transfer metering instrumentation

Applicable Standards:

IEC 61511IEC 60079-10-1IEC 60079-14SANS 10108API RP 14CAPI RP 505API 2510
Oil and Gas Production and Pipeline Infrastructure
Oil and Gas Production and Pipeline Infrastructure
Regional Reach

Engineering Teams That Mobilise to Where Your Facility Is

A significant proportion of Southern Africa's industrial infrastructure is located outside major metropolitan areas. We mobilise our engineering teams to client sites across the region, managing logistics, travel, work permits, and in-country regulatory compliance as a standard part of our project delivery.

South Africa

Secunda, Sasolburg, Richards Bay, Durban, Witwatersrand, Mpumalanga, Limpopo, Western Cape

Mozambique

Maputo, Matola, Gas processing and LNG infrastructure

Botswana

Selebi-Phikwe, Francistown, Jwaneng, Greater Gaborone

Namibia

Erongo, Otjozondjupa, Windhoek, Walvis Bay

Zimbabwe

Harare, Bulawayo, and surrounding industrial areas

Common Challenges

Problems We See Across Industries

1

Outdated or Missing Hazardous Area Classification

Many facilities were built decades ago and have undergone multiple modifications without the hazardous area classification being updated. We carry out new classification studies and review existing ones to bring them into alignment with current standards.

2

Fire and Gas Detection Systems That Have Not Kept Pace With Plant Changes

Detection systems designed for the original plant layout may no longer provide adequate coverage after expansions. We assess existing detection coverage, identify gaps, and design additional detection to restore required protection.

3

Incomplete or Inaccurate Plant Documentation

P&IDs that do not match what is installed. Loop drawings that were never updated. We recover, verify, and update plant documentation through site walkdowns and systematic record correction.

4

Non-Compliant Equipment in Classified Hazardous Areas

Equipment that does not carry the correct explosion protection rating is an ignition source. We conduct equipment gap analyses and provide prioritised remediation plans.

5

Aging Systems Approaching End of Life

Safety-critical systems have finite service lives. We help clients plan and execute system upgrades with minimal disruption to operations.

6

Pressure to Demonstrate Compliance to Multiple Stakeholders

We produce engineering documentation and compliance records that satisfy plant managers, HSE teams, insurers, regulators, and corporate governance bodies simultaneously.

The Touch Teq Advantage

An Engineering Partner
Built for Industrial Environments

Exclusive Industrial Focus

We do not divide our attention between residential, commercial, and industrial projects. Every engineer on our team works in high-risk industrial environments every day.

We Cover the Full Technical Scope

Fire and gas detection, control and instrumentation, electrical engineering, hazardous area classification, design, installation, commissioning, and maintenance under one roof.

Compliance Is Built In, Not Bolted On

Our engineering process ensures every deliverable meets applicable standards, regulations, and client specifications from the start.

We Understand Your Procurement and Safety Requirements

We know what your procurement team needs in a tender submission, what your HSE department expects in a safety file, and what your operations manager requires in a handover package.

Engineers Who Take Ownership

Every project is led by a qualified engineer who is personally accountable. You always know who is responsible and have direct access to that person.

Proven Cross-Border Delivery

We have a track record of delivering projects outside South Africa, managing logistics, permits, and regulatory requirements seamlessly.

Frequently Asked Questions

Questions We Hear From Clients

Industrial Background
Ready to Move Forward

Operating in One of
These Industries?

Whatever your sector, if your facility involves hazardous areas, fire and gas detection, electrical systems, or control and instrumentation, we are equipped to support you.